sulfuric acid is one of the most applied materials in the chemical industry. But how do the factories that produce this widely used material? According to the production process in these plants, they can be divided into several categories. The production of sulfuric acid is done in different ways and in several separate stages, which in each of these steps requires special equipment and devices. The most common method to produce sulfuric acid is the contact process. Sulfuric acid plants need various warehouse, reservoirs, and units at each stage. equipment in these plants include blowers, heat exchangers, pumps and etc, which which you will learn more about later. Smart Catalyst Company is able to providing services in this field, including design of the sulfuric acid plants and after-sales services to industrial manufacturers. Stay with us.
Sulfuric acid plant
recently, among industries and manufacturers, an alternative method has been developed that have results such as less pollution and more efficiency, which is called the green method. Exhaust gases from sulfuric acid plants, which are often SO2 and SO3 gases, will cause problems for human and environmental health. One of the things that green producers should pay attention to is preventing the release of SO2 (sulfur dioxide). Industries that use pyrometology for their products can also do so by building a sulfuric acid plant.
Famous companies in the field of chemical products use the green method for their products, one of which can be called the Zam Shimi Pars Company. Smart Catalyst also makes its products based on this method.
Production process in sulfuric acid factories
- Sulfur melting unit
- Sulfur combustion unit and SO2 gas production
- Convert SO2 gas to SO3 by converter
- SO3 adsorption unit and combination with water and sulfuric acid production
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Three types of sulfuric acid plants
- Sulfuric acid sulfur-burning plants
- Acid recycling plants
- Melting gases recycling plants
Equipment required in the production line
- Sulfur burning section: types of tanks (liquid sulfur tank and refined sulfur tank), pumps, filters, converters, sulfur melting pool, sulfur burners, electric molten sulfur pumps, conveyor belts and agitators
- Drying section: dry absorption tower, circulator
Heating devices: types of heaters with high and low temperature, heat exchanger heat exchanger (WHB), filtration - Gas purifier: various types of acid and alkali pumps, underground tank
- Electronic part: Voltage control cabin
confide the design of your sulfuric acid plant to SMART CATALYST
Smart Catalyst Company is able to provide services in the field of design, manufacture and increase the efficiency and productivity of sulfuric acid production line for your production plants.
- Design and construction of sulfuric acid plant by single absorption and double absorption methods
- Conversion of single absorption contact process to two-step contact process in sulfuric acid factories
- Increase production line efficiency and reduce environmental pollution
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